Longsheng

• 모듈 식 디자인 : 표준 구성 요소 (예 : Sprue 슬리브 및 이젝터 핀과 같은 다이를 분해) 및 Customized Components 개발 Lead Times By By READS BY 30%.
• case : a 자동차 커넥터 곰팡이 , 800,000 시간 이상의 서비스 수명, 25% reduction > CAE 시뮬레이션 최적화 : 다이 흐름 분석 소프트웨어를 사용한 모델링 용융 흐름, 응력 집중 영역 예측, 구조 최적화.
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• 효과 : 설계 결함으로 인한 JS 금형의 수리 속도는 5%에 불과합니다.
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2. 재료 선택

• 장면 재료 유형 수명 (10,000 사이클) 비용 비율 자동차 정밀 구성 요소 수입 H13 스틸 80-120 High (30%-40%) daily shell Pre Hardened Tool Steel 30-50 Medium (20%-30%) 의료 실리콘 구성 요소 실리콘 특정 합금강 50-80 High (35%-45%)
  • 표면 처리 기술 : PVD/TIN 코팅 또는 레이저 클래딩은 마모 저항성을 개선하고 고가의 철강에서 과잉 투자를 피하는 데 사용됩니다.

  ">"> "span class ="sentence " data-translateid = "754d9085ffcf863aad420ee2b73aa772"data-pos = "0"data-len = "3"data-v-7b79c893 = ""> < 지능형 가공 시스템 구성 : 5 축 링키지 CNC 공구 도구 및 실시간 통합 측정 시스템, 실시간 통합은 제어됩니다. 5%.

• Process efficiency breakthrough: Through process parameter optimization and equipment linkage control, the single-mode processing cycle was shortened by 20%, while the ultra-low defect rate of less than 0.3% was achieved.
• Innovation of heat flow channel system: Using multi-cavity heat flow channel to balance feeding technology, reduce the cold material head produced by the gate by 70%, and extend the wear cycle of key parts of molds by 30%.

4. Smart Monitoring and cost optimization solution

• The sensor network monitors mold temperature and pressure data in real time, using artificial intelligence algorithms to predict the wear cycle of key components for preventive maintenance.
• Application examples show that predictive maintenance can reduce unplanned downtime of household appliance mold by 60% and extend its service life by 20%.
• Whole life cycle cost model: Comprehensive evaluation of R&D, production losses, operation maintenance, etc., to avoid deviating from a single initial investment decision.

• Comparison:

5. Balance Strategy Summary Table

JS Company Practice Case:

• Car dashboard die: Made with H13 steel and hot runner system, it has a service life of 800,000 cycles and annual maintenance cost of less than $2,000.
• Consumer electronics shell mold: Pre-hardened steel+modular design with 300,000 times service life and no more than 15 minutes of mold change time.
• Medical silicone mold: Special alloy steel + corrosionresistant coating with a service life of 500,000 times and a failure rate of less than 0.01%.

How do the core components of an injection molding machine work together in terms of their respective functions?

Division of functions among core components

1.Injection unit

Function: Heat and melt solid plastic particles and inject mold cavity under high pressure (50-200MPa).

Key technologies:

• Screw drive: Plasticized and measured by screw rotation and propulsion (e.g. JS's servo motor drive system, injection accuracy ±0.5%).
• Temperature control: Segmented heating coils ensures uniform melt temperature (e.g. nylon material requires constant temperature of 260-280°C).
• Performance indicators: Injection speed up to 80mm/s, suitable for thin-walled packaging, thick-walled auto parts and other requirements.

2.Mold closing system

Function: Provide sufficient locking force (such as JS model up to 1200 tons) to prevent injection molds from cracking under pressure and complete opening and closing action of injection molds.

Key technologies:

• Hydraulic drive: Adjust oil pressure through proportional valve to achieve accurate locking force control (error less than 5%).
• Mold adjustment mechanism: Mold thickness can be adjusted automatically according to different production specifications (e.g. JS electric mold adjustment system, mold adjustment accuracy ±0.01mm).
• Performance indicators: Support multiple mold sizes (minimum 50×50mm, maximum 1500×1500mm).

3.Control system

Function: Coordinate the timing and sequence of injection molding, compression, cooling, mold opening, etc. to ensure the stability of process parameters.

Key technologies:

• PLC Programming: Supports customization of production processes (e.g. multistage injection molding, delayed mold opening).
• Data collection: Real-time monitoring of parameters such as pressure, temperature and location (system sampling frequency up to 1000Hz in JS system).
• Performance indicators: Circulation time can be shortened to 1.5 seconds (high speed model) with a yield ≥98%.

Collaboration of the three main components

1.Mold closing stage

• The mold closing system shuts down the die and the hydraulic cylinder exerts locking force (200 tons of locking force is required, for example, for the mold of the cell phone case).
• The control system detects the closing state of the die and triggers the injection signal.

2.Injection stage

• The injection unit screw is pushed forward and molten plastic is injected into the mold (e.g. PET preforms 120MPa) at a set pressure.
• The control system adjusts the screw speed (segmented acceleration) and retention time (e.g.10 seconds for car parts).

3.Cooling and mold opening

• The cooling water circuit carries heat through the mold and the control system monitors the mold temperature (e.g. ±1℃  fluctuation).
• When the pre-set cooling time is reached, the mold closing system opens and the ejection mechanism pushes out the finished product.

How can JS material database help customers shorten the material selection cycle?

1.Intelligent screening and matching

• Parameterized query: Supports rapid filtration by material type (e.g. ABS, PA66, liquid silicone), mechanical properties, processing process (injection temperature, mold steel adaptability), etc.
• Case matching: Based on project history data, successful material solutions are directly recommended for similar situations.

2.Performance visualization comparison

• Material comparison matrix: Detailed parameters such as shrinkage rate, thermal deformation temperature and impact strength of 50+ plastic materials, 20+ silica and composite materials are compared by graph.
• Real-time simulation feedback: linked to mold flow analysis software to predict material flow behavior and cooling efficiency in a particular die.

3.Industry certification and compliance

• Standardized labeling: Indicates whether the material complies with FDA, RoHS, UL, and other certification requirements (such as biocompatibility certification for medical-grade silicone), reducing customer self verification time.
• Eco-friendly materials exhibition area: Concentrated display green materials such as biodegradable plastics (PLA) and recycled PET to support sustainable development needs.

4.Advantages of JS Material Database

Summary

Injection molding realizes efficient transformation of plastic particles into complex components, and its technical value is reflected not only in the ultimate exploration of material properties, but also in the deep fusion of molding design and injection-molding processes. Through intelligent parameter control, modular mold development and digital production process, injection molding not only reduces the cost, but also endows the product with higher accuracy and reliability. In the future, with the improvement of algorithm optimization and automation level, injection molding technology will continue to push the boundaries and become a key force driving product innovation and industrial upgrading.

면책 조항

이 페이지의 내용은 정보 제공 목적만을위한 것입니다. JS 시리즈 친절하거나 명시 적 또는 암시 적으로 표현 또는 보증은 정확성, 완전성 또는 유용성에 대한 표현 또는 보증이 없습니다. 성능 매개 변수, 기하학적 공차, 특정 설계 기능, 재료 품질 및 유형 또는 유형 또는 제조업체가 Jusheng 네트워크를 통해 제공 할 것으로 추론해서는 안됩니다. 이것은 구매자의 책임입니다 부품에 대한 견적 요청 이 부분에 대한 특정 요구 사항을 결정하려면 자세한 정보를 연락하십시오

JS Team

js는 업계 최고의 회사입니다 맞춤형 제조 솔루션에 중점을 둡니다. 우리는 5,000 명 이상의 고객에게 서비스를 제공 한 20 년이 넘는 경험을 통해 높은 정밀도 cnc machining , Seete Metal Fabrication href = "https://jsrpm.com/3d-printing"> 3d printing , 주입 곰팡이 , 금속 스탬핑 및 기타 하나의 스탬핑 서비스.
공장에는 100 개 이상의 최첨단 5 축 가공 센터가 장착되어 있으며 ISO 9001 : 2015 인증. 우리는 전 세계 150 개국 이상의 고객에게 빠르고 효율적이며 고품질 제조 솔루션을 제공합니다. 볼륨 저용량이 적거나 대량 사용자 정의이든 24 시간 이내에 가장 빠른 배송으로 귀하의 요구를 충족시킬 수 있습니다. JS 기술 효율성, 품질 및 전문성을 선택하는 것을 의미합니다.
더 배우려면 : jsrpm.com

FAQs

1.How important is mold design?

Mold design directly influences the shape, dimension accuracy and surface quality of the product. Good design can reduce shrinkage and deformation and improve production efficiency.

2.How to choose the right plastic material?

Materials such as ABS (durable) and silicone (soft) for sealing ring are selected according to product usage. Material performance determines processing temperature and finished product performance.

3.How do injection molding machines work?

The injection molding machine melts plastic particles by heating them and then injects them into the mold at high pressure. Once cooled, open the mould and remove the finished product. Its core components include injection unit, mold clamping system and control system.

4.How to reduce pollution during injection molding process?

Plastic injection molding can be effectively reduced by adopting recycled plastics (e.g. PCR materials), optimizing process parameters, reducing waste, installing exhaust gas filtration devices, adopting heat flow systems and reducing raw material losses.

Resources

Thermoplastic

Silicone rubber

Injection moulding

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