Longsheng

• バリと鋭いエッジを取り外し、清潔と錆の予防治療。
• 必要な表面治療
• JSテクノロジーのハイライト：自己開発の環境に優しい表面処理テクノロジーは、部品の腐食抵抗を改善します。

従来の機械加工と比較して、CNC加工は複雑な部品生産におけるその利点をどのように示していますか？

これが特定の比較です：

<テーブルスタイル= "境界線崩壊：崩壊;幅：100％;境界線：1px;境界線：＃000000;" border = "1"> 寸法の比較 伝統的な機械加工 cnc Machining JS Companyの利点 精度制御 ±0.02mm以上、手動体験に依存しています。 ±0.005mm範囲のリアルタイムエラー補正。 5軸の結合精度は±0.003mm。でした 複雑な構造処理 ステップバイステップ、不規則な表面を形成するのは困難です。 （たとえば、タービンブレードなど）を完了する。 サポート 自動化 マン主導の時間のかかるプロセス接続。 手動介入が80％減少した完全に自動化されたプロセス。 24時間の継続的な生産を達成するための無人ワークショップ 素材の適応性 従来の金属およびプラスチックのみ。 チタン合金セラミックや複合材料などの難治性材料の効率的な処理。 医療チタン合金および 素材の適応性 ナイフの摩耗は深刻で、シングルピースコストが高くなります。 300％のツール寿命の増加と大量生産により限界費用を削減します。 処理コスト新しいエネルギーバッテリートレイは25％減少しました。

CNC加工旋盤のサービス寿命を延長する方法

cnc加工旋盤は、高精密な製造のコア機器として、生産コストと効率に直接影響します。 data-pos = "146" data-len = "173" data-v-7b79c893 = "" "> 科学的メンテナンス戦略と標準操作を実装することにより、パフォーマンスの安定性を維持しながら機器のサービス寿命を大幅に拡張できます。 data-translateId = "7d8b2d89fd44a21b0a08508c4e4ae0e7" data-pos = "319" data-len = "30" data-v-7b79c893 = ""

data-pos = "0" data-len = "3" data-v-7b79c893 = "" "> 1。 data-len = "45" data-v-7b79c893 = ""> ルーチンメンテナンス計画の厳格な実装

• 洗浄と潤滑：機械工場内の破片と油汚れの毎日の洗浄とガイドレール潤滑油の定期的な交換（500時間ごとに推奨）。 data-translateid="4adbc291bb95a870bf025cf7698e9b4b" data-pos="232" data-len="98" data-v-7b79c893="">The JS company case shows that standardized lubrication can extend the life of a guide rails by 40％。
• ファスナー検査：振動や精度の偏差を引き起こさないように、ボルト、ナット、その他のコネクタを定期的に確認して、緩みを防ぎます。

2。 data-len = "55" data-v-7b79c893 = ""> 標準操作手順と人員のトレーニング

• 標準化された操作：インポッパー操作による誤動作を回避するための過負荷処理（機械工具の最大トルクまたは速度を超えるなど）を禁止する動作手順を開発します。
• スキルトレーニング：CNCプログラミング、機器のデバッグなどで定期的にトレーニングして、異常な労働条件（ツール摩耗警告など）を判断する能力を向上させる。

3。 data-len = "46" data-v-7b79c893 = ""> 通常および予防保守

• 四半期メンテナンスチェックリスト：
• 年間オーバーホール：機器メーカーと協力して、深いメンテナンスを実施し、壊れやすいもの（シールやフィルターなど）を交換し、グレーティングゲージとエンコーダーの精度を調整します。

マイクロメーターレベルのCNC加工を実現する方法

1。 data-len = "51" data-v-7b79c893 = "" "> ハードウェアファンデーション高精度機械工具

• Multi-axis coupled rigid structures: Five-axis coupled machine tools (such as the high-end German model provided by JS) combine linear guides and ceramic bearings to reduce motion friction; beds are made of granite or polymer composites to suppress vibration and ensure long-term thermal stability (±0.002 °C/h).
• Super-precision precision spindle system: Spindle speed up to 100,000 RPM, equipped with static bearing or magnetic levitation technology, output less than 0.5 μm, support for microcutting.

2.Ultra-hard tool and coating technology

• Tool material selection: Single crystal diamond (PCD), cubic boron nitride (CBN) or ceramic tool preference, hardness in HV8000 or above, suitable for hard materials such as hard alloy, ceramics.
• Nanocoating process: Diamond coating or titanium nitride coating is formed on tool surface by physical vapor deposition or chemical vapor deposition to reduce friction coefficient and extend service life 5-10 times.

3.Environmental control and process stability

• Thermostatic constant humidity workshop: Temperature controlled at 20±0.5°C, humidity maintained at 40%-60% to reduce the impact of thermal expansion and shrinkage of materials on accuracy.
• Air purification system: use of HEPA filter (filtration efficiency 0.3 μm >99.97%) to avoid dust pollution on workpiece surfaces.

4.Optimizing Digital Process Parameters

• Cutting parameters match: Micro-cutting strategies, such as machining silicon wafers with diamond cutters with feed speed less than 0.01mm/r and cutting depth less than 1 μm, avoid tool chipping.
• Adaptive control system: Real-time monitoring of cutting force, vibration and temperature, dynamic adjustment of spindle speed and feed speed through PID algorithm to ensure processing stability.

5.Special materials and surface treatment processes

• Ultraprecision grinding and polishing: The surface surface roughness Ra <0.01 μm mirror level) was achieved by chemical mechanical polishing (CMP) or elastic emission processing (EEM).
• Special material adaptation: For superhard materials such as sapphire and silicon carbide, EDM is combined with CNC grinding.

How does JS company solve the problems of tool wear and thermal deformation when processing difficult to cut materials such as titanium alloys?

Titanium alloy is known as the king of hard cutting materials because of its high hardness, toughness and poor thermal conductivity. Through the following innovative technologies, JS company systematically solves the problem of tool wear and thermal deformation,and achieved high efficiency and precision cnc machining:

1.Stiffness enhancement and thermal deformation control of machine tools

• High rigidity bed frame design: The combination of marble base and polymer concrete structure improves the stiffness of the machine tool by 300% and effectively suppresses vibration induced by cutting force (e.g. amplitude < 0.01mm during titanium alloy milling).
• Intelligent thermal compensation system: Real-time monitoring of temperature change of spindle and guide rail of machine tool spindle, dynamic compensation of thermal displacement errors by closed-loop control algorithm, guarantee titanium alloy lathe machining and milling accuracy ±0.005 mm.

2.Professional Tools and Cutting process optimization

• Superhard tool material: CBN (cubic boron nitride) coated tools and PCD (polycrystalline diamond) tools were developed independently according to the characteristics of titanium alloy, with hardness at HV8000 or above, high temperature resistance increased by 50%, and tool service life increased by 3-5 times.
• High-pressure cooling technology: In milling and lathe machining, 20MPa high-pressure coolant is injected directly into the cutting area of the tool, which can take away more than 80% of the cutting heat and avoid the phenomenon of high-temperature bonding (chip accumulation) of titanium alloy.

3. Grinding machining special solution

• Slow feed strong grinding: Titanium alloy precision parts (such as aviation fasteners) use ultra-hard grinding wheels (such as ceramics combined with CBN grinding wheels) and low speed high feed strategies, with a single grinding depth up to 0.2mm and a 40% efficiency increase.
• Electrolytic on-line finishing (ELID) technology: In grinding process,the grinding wheel is dynamically trimmed by electrolytic action to maintain sharpness of the grinding wheel, so that the surface roughness the grinding wheel is controlled to be less than 0.4 μm.

4.JS company's technical verification and case studies

• Aircraft titanium alloy blade processing: Combining high pressure cooling with CBN cutters, the single-knife cutting length is more than 500 meters and the surface integrity reaches Ra<0.8 μm, satisfying the stringent requirements of aviation engines.
• Mass production of Medical titanium alloy implants: Micro lubrication (MQL) technology is used instead of traditional cutting fluids, reducing processing costs by 60% while avoiding the risk of material hydrogen embrittlement of the material.

要約

In the field of high-end manufacturing, cnc-machining technology has been the core force driving the upgrading of the industry. JS has broken the processing bottleneck of titanium alloys, superalloy and so on by the deep accumulation and deep fusion of grinding technology in cnc machining field. Through intelligent process control, specialized tool development, and thermal deformation compensation technology, JS Company not only achieves the ultimate accuracy of complex parts (± 0.005mm), but also provides efficient, low-cost solutions for aerospace, medical technology, and more, redefining the limits of precision manufacturing. Choosing JS is choosing to move on to a higher quality, more secure future.

免責事項

The content of this page is for informational purposes only.JS SeriesNo representations or warranties of any kind, express or implied, are made as to the accuracy, completeness or validity of the information. It should not be inferred that the performance parameters, geometric tolerances, specific design features,material quality and type or workmanship that the third-party supplier or manufacturer will provide through the jusheng network. This is the responsibility of the buyerAsk for a quote for partsto determine the specific requirements for these parts.please Contact us Learn more information.

JS Team

JS is an industry-leading companyFocus on custom manufacturing solutions. With over 20 years of experience serving more than 5,000 customers,we focus on high precisionCNC machining,Sheet metal fabrication,3D printing,Injection molding,metal stamping,and other one-stop manufacturing services.
Our工場には、100を超える最先端の5軸機械加工センターが装備されており、ISO 9001：2015認定があります。 We provide fast, efficient and high-quality manufacturing solutions to customers in more than 150 countries around the world. Whether it's low-volume production or mass customization, we can meet your needs with the fastest delivery within 24 hours. chooseJS TechnologyIt means choosing efficiency, quality and professionalism.
To learn more, please visit our website:jsrpm.com

FAQS

1.Is CNC machining environmentally friendly?

Modern CNC equipment supports dry cutting (coolant free) and cutting liquid recovery techniques, with coolant consumption reduced by more than 90%. It recycles waste liquid, filters, purifies, reuses, lowers costs and protects the environment.

2.Is CNC machining suitable for small batch or custom orders?

Yes, CNC programming is flexible, especially for small batch or custom orders.By means of computer program control, the replacement of workpiece only requires to adjust the program, greatly shortens production lead time, suitable for the minimum order amount of workpiece, such as medical customization or scientific research prototype development.

3.What are the factors influencing the price of CNC machine tools?

machine tool type (e.g. five-axis coupling), brand (import/domestic), configuration (spindle speed, servo system, tool system), bed material, intelligent function (automatic knife changing,cooling system), etc. High-end fittings, imported brands and customisation demand will add significantly to costs.

4.What are JS company's unique advantages in CNC machining?

JS has a five-axis machine tool,independent process database and intelligent monitoring system, processing efficiency is 30% higher than its peers. The cutting parameters are dynamically optimized by combining artificial intelligence algorithm to increase tool life by 300% and machining efficiency by 30% more than the industry average. And provides the whole process service from design to detection.

リソース

Milling (machining)

Multiaxis machining

コンピューター数値制御