Longsheng

• Stempelkanten durch Schleifen , Laser oder chemische Behandlung.
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• Oberflächenbehandlung: Wählen Sie die Plattierung (Rostprävention), Sprühen (Dekoration), anodische Oxidation (verbesserter Verschleißfestigkeit) usw.

Quality control

• Dimesionsmessung: Kritische Messung: kritische Größe: Kritiker: Kritische Größe (° C). Cmm.
• Präzisionskomponenten (z. B. elektronische Anschlüsse) .

Wie optimieren Sie die Stempeleffizienz durch Schimmelpilzdesign bei Metallstempeln?

Metall -Stamper Materialauswahl

• Die Oberflächenhärte des Würfeles (HV> 600) wird durch Stickstoffextrusion und Vakuumlöschung verbessert, während die Kernzähigkeit beibehalten wird, um ein Riss zu verhindern.

2.Optimierung von Stempelmetall im Verbundstempelprozessdesign

• Multi process integration: Integration Integrating punching, Biege- und Dehnungsprozesse (wie Futterformen), Verringerung der Stempelfrequenz und manuellen Eingriffe und 30% -50% Zunahme der Produktivität.
• 3. Oberflächenbehandlung und Schmierentechnologie
  • Verwenden von TICN-, DLC- und anderen Beschichtungstechnologien , reduzieren Sie den Reibungskoeffizienten (30% -40%) zwischen Metallplatte und Sterbe, reduzieren Sie die Oberflächenglätte.
  • Self-Selb-Tiefen-Sting-Storning-Aufbaus. Stempeln, Schmierölverschmutzung vermeiden und die Stempelgeschwindigkeit verbessern.
  • 4.Intelligent Formüberwachung und Feedback
    • Sensor integration: Embedding pressure and temperature sensors on Metall -Stamper Um die Spannungsverteilung während des Stempels in Echtzeit zu überwachen und vor abnormalen Verformungen oder Frakturrisiken zu warnen.
    • Adaptive adjustment: Utilizing the real-time feedback function of hydraulic press or servo presses, Dynamische Einstellung von Stanzen Kraft, um sich an die Eigenschaften verschiedener Chargen von Metallmaterialien anzupassen.

    5. Hochgeschwindigkeits-Stempel und Automatisierung Zusammenarbeit

    • High-Speed ​​Precision Mould: A lightweight punch heads designed for stamping metal such as aluminum foil and Ultradünne Stahlplatten mit Hochgeschwindigkeitsstempel (Geschwindigkeit> 1000-mal/Minute) für stabiles Stempeln von tausendmal pro Minute.
    • Automatikladung und Entladung und Entladung von Systemen: Integrierter Roboterarm oder Agv-Logistikfahrzeuge zum nahtlosen Schnittstellenstempel und Stempelgeräten, die manuelle Tankzeit verkürzen (Schimmelpilzzeit <5 Minuten).

    Wie kann man burrfreie Bearbeitung komplexer gebogener Stempelsteile erreichen?

    1.High-Präzision Metallic Stamp Design

    • Biomimetische Schimmelpilzkontur: Basierend auf Produktdaten für 3D-Oberflächen wurden die Blätter mit ARC-Übergang (r ≥ 0,5 mm) entwickelt, um Spannungskonzentrationspunkte zu reduzieren und das Risiko des Materialrisses zu verringern.
    • Dynamische Druckkompensation: Ein Array von Sensoren ist in den Stempel in Die Druckverteilung während des Stempels während des Stempels in der realen Zeit in der realen Zeit eingebettet. Der Druck wird durch ein Servohydrauliksystem (Genauigkeit +5%) dynamisch reguliert, um einen gleichmäßigen Metallstrom zu gewährleisten.
    • Surface enhancement: TiAlN coating (3-5 μm thickness) or DLC coating (diamond-like carbon) is used to make the die surface hardness HV3000 or higher, increase abrasion Resistenz 5-8 Mal und reduzieren Burrs, die durch Klingenverschleiß verursacht werden.

    Nano level lubricating film: Lubricated graphene (≤5 μm thickness) is sprayed Auf Die Oberfläche des Stempels Die Stempel vor dem Stempeln, reduzieren den Reibungskoeffizienten auf unter 0,08 und hemmt effektiv die Metalladhäsion.

  • Die Stempel-, Biege- und Formprozesse werden in den gleichen Satz von Stempel integriert, und die Stempelgeschwindigkeit wird durch CNC-Servosrahmen (einstellbar 0.1-5M/s) gesteuert, um zu vermeiden, dass durch mehrere Entladungen.

  Innovationen in Materialien und Prozesse

  • High ductility alloys: DP780 dual-phase steel or 6061-T6 aluminum alloy is Ausgewählt, um das Risiko einer Stempelfraktur durch Erhöhen der Plastizität des Materials (Dehnung ≥ 15%) durch Wärmebehandlung (z. B. Feststofflösung+Alterung) zu verringern.
  • Laser-Vorbildungstechnologie: Lasermikroformierungstechnologie (5-20KW, 5-50 mm/s-Scan-Geschwindigkeit) beinhaltet die Vorforming-Krümmungsprofil auf komplexen, geschwungenen Metallblättern, gefolgt von Stempeln, die nur polierend reduziert werden.
  • Metal Additive manufacturing molds: For kleine Stapel komplexer Teile , 3D-Printing-Metallform (z. ≥ 99,5%) werden verwendet, um schnell auf Entwurfsänderungen zu reagieren und die Kosten der Versuchsform zu senken.

  Core technology of closed loop control for detection and Wiederaufbereitung

  • Online-Vision-Inspektionssystem: Ausgestattet mit High-Resolution Industrial Cameras (resht) (resht) (resoLing) (resht) (resh. und Algorithmen für künstliche Intelligenz, Oberflächendefekte (Burrs, Kratzer usw.) werden in Echtzeit erkannt und defekte Produkte werden automatisch klassifiziert.
  • Magnetorhologische Polierung: After Micro-Skala Burrs-Behandlung, Magnetorhotorhology (VISCISCHE POLISHOLICALISICAL: After Micros Scale), After Micros Scale, After Micros Scale, After Micro-Scale-Scale, After Micros Scale, After Micros Scale, Burrs-Behandlung, Magnetorhotorhology (VISCISCHE POLISHOLICICS: 10-1000CP) wird auf Nicht-Contact-Polieren (Oberflächenrauheit RA ≤ 0,05 μm) gesteuert.
  • -Test-Trecabilability-Plattform, TRACEABLE-GEGEBEN, TRADE, TRADE, TRADE, TRADELABLEGEGEBNET: meldet über das MES -System und unterstützt kontinuierliche Prozessverbesserung.

  Warum ist Metallstempel in der Herstellungsindustrie wichtig?

  Metal Das Stempeln als grundlegender und effizienter Metallformungsprozess bietet eine unersetzliche Lösung für komplexe strukturelle Herstellung, Kostenkontrolle und Materialoptimierung. Its core advantages and values ​​are as Folgt:

  Wichtigkeit	Kernstärken	Typische Anwendungsszenarien	Vergleich mit traditionellen Handwerksmanships
  Effiziente Massenproduktion	A single stamping can produce thousands to tens of thousands of parts and is 10-20 times more efficient than cutting.	Car body coverings, consumer electronics shell.	Traditional casting/welding processes are inefficient and costly.
  High material utilization rate	Through precise typesetting and recycling, the material waste rate is controlled at below 5%, far lower than for castings (15-20 per cent).	Aircraft wing reinforcement ribs and energy storage battery casing.	Reduce raw material consumption and reduce carbon emissions.
  Accuracy and consistency	Mold replication is ±0.01mm and batch products consistency is over 99.9%.	Medical titanium alloy bone plates and spacecraft fasteners.	It is difficult to ensure consistency in the cutting process of complex parts.
  Manufacture of complex structures	Parts that cannot be processed by traditional methods, such as deep drawing and curved surface molding.	Automobile battery pack shell, hydraulic forming deep-pull parts.	Multiple processes or expensive equipment are required.
  Cost-effective	The one-time investment in molds is high, but the cost of a single piece after scaling is extremely low (for example, the stamping cost of a car stand is only athird of the cost of injection molding).	Household appliance shell, industrial equipment components.	Suitable for large-scale production, quick result.
  Adaptable	It can process various materials such as aluminum, steel and titanium alloys, and supports process expansion such as hot stamping and laser preforming.	High-strength automotive components (hot stamping), magnesium alloy consumer electronics components.	Material selection is limited by process (e.g. casting).
  Rapid iteration capability	The die development cycle is short (7-10 days), supporting agile design changes and small-scale pilot production.	New energy auto components and consumer electronics Rapid prototyping.	Casting/welding process die cycle is long, flexibility is poor.

  How does JS company's metal stamping service collaborate with other processes?

  1.Stamping+CNC precision machining

  Technology Collaboration Logic:

  • Stamping First: Using stamping to quickly form complex parts basic structure (such as contours and holes), shortening the processing cycle.
  • CNC precision machining: Accuracy precision assembly requirements micron scale (such as thread holes and irregular grooves 0.1mm in diameter) is achieved through CNC machining.

  JS company's advantages:

  • Integrated production line: stamping machine and CNC machining centers to achieve physical connection, shortening workpiece transfer time (60% faster than traditional model).
  • Intelligent scheduling system: dynamic configuration of stamping and CNC machining resources according to order priorities, reducing delivery time by 15%-20%.

  2.Stamping+3D printing

  Technology Collaboration Logic:

  • Stamping reinforcement structure: Metal stamping is used to form a high rigidity main frame such as the frame of the drone fuselage.
  • 3D Printing Filling Function Parts: Embed 3D printed plastic/metal parts (such as sensor compartments and movable hinges) are embedded in the reserved interface of stamped parts.

  LS company's advantages:

  • Cross-material database: An adaptive model of metal-plastic composites developed by ourselves, which automatically matches the optimum collaborative process parameters.
  • Online collaboration platform: Customers can preview the stamping+3D printing combination design scheme real time, supporting parameterized adjustments (e.g. interface tolerances, material thickness, etc.).

  3.Stamping + Thermal Forming

  Technology Collaboration Logic:

  • Stamping pre-forming: Complex shapes (such as pre-bending B-pillar parts for automobiles) are initially formed by cold stamping.
  • Thermal pressure secondary reinforcement: Grain refinement and microstructure reconstruction are carried out under high temperature and pressure conditions, which greatly improve strength and toughness of the premade parts.

  LS company's advantages:

  • Patent technology hot press die: Using gradient cooling channel design, die life increases by 3 times, the thermal deformation rate is less than 0.02%.
  • Material database linkage: Built in more than 200 metal sheet thermopress process parameters library, a key to obtain optimization solutions.

  4.Stamping+surface treatment

  Technology Collaboration Logic:

  • Stamping: Complete the basic structure and dimension precision of the parts.
  • Surface treatment: Adopt plating, anodic oxidation, PVD coating and so on, give stamping parts anticorrosion, abrasion resistance, decoration and other functions.

  LS company's advantages:

  • Whole process quality control: Optimize surface treatment process parameters (such as pretreatment cleanliness which directly affects coating adhesion) in combination with stamping process parameters.
  • Green process certification: Provides compliant electroplating solutions with over over 95% recovery rate. 

  Summary

  Metal stamping is not only a process choice in manufacturing, but also a technological driver for industrial upgrading. Through efficient production and precision manufacturing of metal stampings, enterprises can achieve differentiation advantages in the fierce market competition. Mastering hardware stamping technology has become the key to improve core competitiveness, whether it is a carmaker pursuing scale or a consumer electronics company focusing on innovation. With its high precision die development capabilities, intelligent production systems, and stamping+combination process experience, JS provides customers with a one-stop shop for everything from prototype verification to mass production delivery, making it an important partner in enhancing global manufacturing competitiveness.

  

  Disclaimer

  The content of this page is for informational purposes only.JS SeriesNo representations or warranties of any kind, express or implied, are made as to the accuracy, completeness or validity of the information. It should not be inferred that the performance parameters, geometric tolerances, specific design features,material quality and type or workmanship that the third-party supplier or manufacturer will provide through the jusheng network. This is the responsibility of the buyerAsk for a quote for partsto determine the specific requirements for these parts.please Contact us Learn more information.

  JS Team

  JS is an industry-leading companyFocus on custom manufacturing solutions. With over 20 years of experience serving more than 5,000 customers,we focus on high precisionCNC machining,Sheet metal fabrication,3D printing,Injection molding,metal stamping,and other one-stop manufacturing services.
  Our factory is equipped with more than 100 state-of-the-art 5-axis machining centers and is ISO 9001:2015 certified. We provide fast, efficient and high-quality manufacturing solutions to customers in more than 150 countries around the world. Whether it's low-volume production or mass customization, we can meet your needs with the fastest delivery within 24 hours. chooseJS TechnologyIt means choosing efficiency, quality and professionalism.
  To learn more, please visit our website:jsrpm.com

  FAQs

  1.Can complex curved parts be manufactured by stamping?

  Sure! Through advanced die or hydraulic forming technology, stamping can manufacture complex structures with deep tensile and curvature changes, such as car battery pack housing.

  2.What are the types of metal stamping molds?

  According to the complexity of parts, it is divided into punch die (cutting shape), bending die (bending shape), stretching die (hollow part forming) and composite die (multi-process integration).

  3.What is the difference between hot stamping and cold stamping?

  Cold stamping, normal temperature processing, high efficiency, but limited material ductility, suitable for thin steel plates. Hot stamping, where metal is heated to a high temperature (say, 900°C) and pressed, can manufacture high-strength steel structural elements that increase tensile strength by more than 50%.

  4.What is the service life of metal stamping?

  Metal stamping molds typically have a life span of 500,000 to 1 million stamping cycles, depending on material hardness (e.g. longer service life of aluminum molds), process parameters (punch pressure, speed) and maintenance.

  Resource

  Stamping press

  Progressive stamping

  Stamping (metalworking)