Longsheng

cenários de aplicação: Inserções de molde, acessórios, componentes de equipamentos de automação.

js Associação de tecnologia:

• Combining CNC and 3D printing to achieve hybrid manufacturing.
• Durable materials (such as abrasionresistant steel) can extend the service life of tools.
• Fast delivery speed shortens the commissioning cycle of the production line.

Real-time application analysis of JS

Consumer electronics industry: Cooling components for smart wearables

Application scenario: Design an integrated graphene heat sink for a brand of smartwatch to solve the problem of efficient heat conduction in small spaces.

Technical difficulties:

• Radiators need to adhere to complex bending structures (case radius ≤3mm).
• Material needs to balance lightweight (<0.3g) and high heat conductivity (>1500 W/mK).
• Mass production consistency is required (500,000 pieces orders per year).

JS company solution:

1.Process selection

• Selective laser melting (SLM) printing of copper matrix composites is arranged with microstructure oriented arrangement to improve thermal conductivity.
• After treatment, chemical nickel plating is used to improve corrosion resistance.

2.Design optimization

• Topology optimization algorithms used to reduce material usage by 30%.
• Design microchannel structure (depth 0.1mm x width 0.2mm) to improve heat dissipation efficiency.

3.Quality control

• X-ray nondestructive testing is used to detect internal defects.
• Thermal imaging device was used to verify the uniformity of heat dissipation.

4.Technical highlights

• Achieve 0.05mm level wall thickness control (link mentions accuracy ±0.005mm).
• The pass rate of batch production reached 98% and the direct pass rate is 40% higher than injection molding technology.
• 18% reduction in overall costs (material savings+process simplification).

5.Achievements

• The device works 12°C lower and has a 15% longer battery life.
• Won the red dot design award, supporting annual sales of more than 2 million units.

What are the latest developments in 3D printing technology?

1.Material innovation

New high-performance metal alloys:

• Scalmalloy aluminum alloy: Close to titanium alloy strength, corrosion resistance up to 30%, has been widely used in satellite mount and other aerospace components.
• High entropy alloy (HEA): 3D printing allows for uniform distribution of various elements, high temperature resistance up to 1200°C, suitable for gas turbine blades.

Breakthroughs in biocompatible materials:

• Conductive hydrogels: Used in wearable medical devices to support neural signal transmission have been tested in the field of bionic hands.
• Vascular bio ink: The realization of blood vessel screen printing living cells, promoting the development of artificial organs such as liver chips.

Expansion of Composites Applications:

• Carbon fiber reinforced nylon: Up to 50% stronger and 20% lighter for lightweight car components.
• Ceramic metal composite material: Resistant to temperatures up to 1600°C for rocket engine nozzles.

2.Technological breakthroughs

• Multi-laser synchronous printing technology: 8 lasers connect to metal 3D printers, increasing speed by 40% and supporting single-use molding of large, complex components,such as aircraft landing gear.
• Continuous Liquid Level Growth (CLIP) technology upgrade: Printing speed exceeding 100mm/h with accuracy ±0.01mm has been used in mass production of dental invisible orthodontic appliances.
• Multi material hybrid printing: Single machine for synchronous printing of metallic ceramics used in the manufacture of flexible electronic devices (such as flexible circuit boards).

3.Extension of application

In the medical field:

• Four-dimensional printed vascular stents: After implantation, they dilate with blood flow and reduce surgical trauma.
• Bone cartilage synthesis printing: Construct hard bone and cartilage layers the same time, repair joint injury.

Aerospace:

• Topology optimized fuel nozzle: Reduces 30% weight reduction and 50% life extension for LEAP engines.
• Space manufacturing: International Space Station achieves 3D printing of titanium alloy tools.

4.Sustainable technology

• Metal powder Recycling: Titanium alloy titanium alloy powder 98% closed-loop recycling utilization rate and 30% lower costs.
• Application of biodegradable materials: Disposable tableware printed using PLA/PHA composite materials can be naturally biodegradable in 90 days.
• Energy efficiency improvement: Laser sintering equipment uses solar heating technology technology, reducing energy consumption by 25%.

5.Frontier exploration

• Quantum dot 3D printing: Making flexible display panels using nanoscale quantum dot materials improves luminescence efficiency by 50%.
• 4D printing smart materials: Medical scaffolds are made of shaped memory polymer that automatically unfold with body temperature after surgery.

How can JS achieve a 15% efficiency improvement in 3D printing?

1.Automated process upgrades

• AI intelligent slicing software: Automatically optimizes model support structure and print path, reducing manual adjustment time.
• Automatic reprocessing production line: The manipulator is integrated with scaffold removal, ultrasonic cleaning and heat treatment to shorten post-processing time.

2.Intelligent scheduling and resource management

• Dynamic order priority algorithm: Real-time allocation of equipment resources to reduce equipment idling rate.
• Cloud collaborative management platform: Multi store data synchronization, unified management of orders and material inventory.

3.Innovations in materials and processes

• Multi material integrated molding technology: Single process fusion of metal and ceramics shortens process switching time.
• Fast curing resin: The curing The curing speed of photocuring resin increases by 50%.

4.Standardization and lean production

• Modular fixture design: Suitable for high frequency requirements such as dental models, quick replacement fixtures.
• Process database sharing: Provides standardized parameter libraries such as layer thickness and support density.

5.Energy and equipment maintenance management

• Intelligent energy consumption regulation: Dynamic adjustment of equipment power during low peak periods period to achieve high energy consumption tasks.
• Predictive maintenance system: Monitors equipment status and provides early warning of failure.

Summary

The application of 3D printing technology has pushed the boundaries of traditional manufacturing, from lightweight smart wearable devices in the consumer electronics industry to precision parts maintenance and complex structural innovations in industrial equipment. Not only does the technology shorten product development and reduce customization costs, it also provides unprecedented solutions for the industry through the diversity of materials and process flexibility.

A pioneer in 3D printing technology, JS is driving the transition 3D models printing from prototype validation to mass manufacturing with its high precision processing capability (e.g. ±0.005mm tolerance), multi-material compatibility and intelligent manufacturing processes. Whether personalized prosthetics in the medical field or abrasion-resistant coating repairs for industrial devices, 3D models printing is redefining manufacturing possibilities.

Disclaimer

The content on this page is for general reference only. JS Series makes no express or implied warranties regarding the accuracy, timeliness, or applicability of the information provided. Users should not assume that the product specifications, technical parameters, performance indicators, or quality commitments of third-party suppliers are completely consistent with the content displayed on this platform. The specific design feature, material standards, and process requirements of the product should be based on the actual order agreement. It is recommended that the purchaser proactively request a formal quotation and verify product details before the transaction. For further confirmation, please contact our customer service team for professional support.

JS Team

JS is an industry leading provider of customized manufacturing services, dedicated to providing customers with high-precision and high-efficiency one-stop manufacturing solutions. With over 20 years of industry experience, we have successfully provided professional CNC machining, sheet metal manufacturing, 3D printing, injection molding, metal stamping and other services to more than 5000 enterprises, covering multiple fields such as aerospace, medical, automotive, electronics, etc.

We have a modern factory certified with ISO 9001:2015, equipped with over 100 advanced five axis machining centers to ensure that every product meets the highest quality standards. Our service network covers over 150 countries worldwide, providing 24-hour rapid response for both small-scale trial production and large-scale production, ensuring efficient progress of your project.

Choosing JS Team means choosing manufacturing partners with excellent quality, precise delivery, and trustworthiness.
For more information, please visit the official website: jsrpm.com

FAQs

1.How to use 3D printing to customize prosthetics in the medical field? ​

Through medical scanning modeling, biomaterial 3D printing and other methods, personalized prosthetics are designed to meet patients' needs accurately.

2.Can 3D printing produce complex mechanical parts?

By using SLM and other technologies, complex metal parts such as aircraft engine blades and automobile transmission components can be manufactured directly, breaking through the limitation of traditional technology.

3.What parts can be 3D printing for cars? ​​

Cars can be 3D printed with lightweight components such as brackets and gears, interior parts, prototypes and tool fixtures to improve design freedom and productivity.

4.How can 3D printing help with school teaching? ​

3D printing supports students to build hands-on models, visualize abstract concepts, improve practical skills, and think creatively.

Resources

3D modeling

3D scanning

3D bioprinting

GloriaJS

Prototipagem rápida e especialista em fabricação rápida

Especialize -se em usinagem CNC, impressão 3D, fundição de uretano, ferramentas rápidas, moldagem por injeção, fundição de metal, chapa metal e extrusão.

Contato