Longsheng

l'impression 3D est une technique de fabrication avancée qui convertit les modèles numériques en objets solides en les superposant les uns des autres, également connus comme un fabricant additif. 3 d L'impression génère des entités 3D directement à partir de modèles de conception de CAO ou de conceptions d'ordinateurs telles que les données de scanne 3D, réduisant grandement les cycles de production et réduisant les coûts de recherche et de développement. Ses technologies de base comprennent la photopolymérisation (SLA), la modélisation de dépôt fondu (FDM) et le frittage laser sélectif (SLS). Flexible pour les plastiques, les métaux, la céramique et même les biomatériaux, il est largement utilisé dans les prototypes industriels, les modèles médicaux, les composants aérospatiaux et les biens de consommation personnalisés.

JS Company est profondément impliqué dans les services d'impression 3D depuis de nombreuses années, fournissant des solutions à guichet unique aux clients. Qu'il s'agisse de la demande de Impression de modèle 3D de précision ou la fabrication de composants fonctionnels structurels complexes, la société JS peut obtenir une personnalisation de haute qualité et efficace.

Qu'est-ce que l'impression 3D?

Il crée des modèles 3D par conception CAO ou balayage 3D, puis utilise des équipements pour modeler les plastiques, les métaux et autres matériaux Couche par couche dans des objets solides. Comparé aux processus traditionnels, il ne faut pas de modes et peut Fabriquer rapidement des structures géométriques complexes telles que les grilles creuses et les surfaces irrégulières.

en médecine, Les modèles imprimés 3D sont utilisés pour imprimer les os des patients ou les articulations en alliage de titane pour une adaptation précise. petits lots de composants , tels que aérospace éclair Enveloppes.

2. Comparaison des avantages techniques et des inconvénients

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Quels sont les principes de conception de base que le modèle d'impression 3D doit suivre?

1. Data-TranslateID = "04D07CF3BC8A2DE3FCD6727FB9B7F369" DATA-POS = "3" Data-Len = "32" Data-V-7B79C893 = ""> Principes de conception d'épaisseur de paroi

• Homogénéisation et minimisation: L'épaisseur de la paroi des modèles d'impression 3D doit être définie sur un minimum en fonction des propriétés des matériaux (> 1 mm comme recommandé par l'ABS) pour éviter la déformation ou la fracture due à la minceur.  JS L'entreprise prend en charge des murs minces jusqu'à 0,3 mm d'épaisseur, une résistance équilibrée et un poids léger.
• Transition du gradient: les changements soudains de l'épaisseur de la paroi peuvent facilement conduire à la concentration de contrainte, de sorte que les structures de gradient doivent être utilisées dans la conception. L'équipement SLA de JS peut gérer ces détails avec précision.

2. Data-TranslateID = "80DA355AA188C27F94777EAFF0E89E0E8A3" Data-Pos = "3" Data-Len = "36" Data-V-7B79C893 = ""> Optimiser la structure de support

• Limite d'angle de suspension: une prise en charge supplémentaire est requise lorsque les angles de suspension dépassent 45 degrés. JS company uses soluble support materials,such as PVA, qui épluchent facilement et ne laisse aucune trace après le traitement.
• Grid Conception: Les structures internes complexes peuvent réduire la consommation de matériaux grâce à la prise en charge de Honeycomb, et les algorithmes JS peuvent générer automatiquement des solutions de support efficaces.

3. Data-TranslateID = "7A24A2CD8D2CFE78E270B74B0829DF46" Data-Pos = "3" Data-Len = "28" DATA-V-7B79C893 = ""> Contrôle de la précision dimensionnelle

• L'équipement FDM de qualité industrielle de JS peut atteindre une haute précision de ± 0,05 mm.
• Compensation de dimension: les matériaux thermoplastiques ont des effets de rétrécissement et doivent être ajustés en fonction des propriétés des matériaux pendant la conception.  teech toom peut fournir une équipe de données-V-79C893 = ">" paramètres.

4. Data-TranslateID = "33F302B25FB4F0A43C2430C43D8C638F" Data-Pos = "3" Data-Len = "31" Data-V-7B79C893 = ""> Optimisation de la structure

• Rédaction du réseau: Soulevé Réglage de la densité du réseau de 100% à 20%.
• Les chefs imprimés: href = "https://jsrpm.com/3d-priting"> La plate-forme d'impression de JS superpose automatiquement et traite les chemins complexes Pour empêcher les cavités complexes d'exploiter le flux de consommables.

5. Data-TranslateID = "43675223C64E0D9257097F5EC2A4D77C" Data-Pos = "3" Data-Len = "25" DATA-V-7B79C893 = ""> Assurance de qualité en surface

• Traitement du trou: Diamètre du trou Moins de 5 mm, facile à bloquer. it est recommandé qui est conçu en tant que réchaulla trous d'expansion ultérieurs. js" broyage et Services de polissage .

Comment équilibrer l'efficacité et la précision entre l'épaisseur de la couche et la vitesse d'impression?

1.La stratégie et adaptation des matériaux

• Modèle de haute précision: Épaisseur de couche photocurée SLA aussi faible que 0,025 mm et Scellowness de surface "Standards de niveau médical Data-TranslateID = "60E624067931FADEF9A3AA3FCAE2B75D" DATA-POS = "0" Data-Len = "182" DATA-V-7B79C893 = ""> (par exemple la plaque de guidage orthopéde RAGUTESS RAGUTESS RA <0.8) μm).
• Mode de prototypage rapide: Impression à grande vitesse avec une épaisseur de 0,3 mm (vitesse 80 mm³ / s) par contrôle de la température ± 1 ° C en utilisant la technologie FDM, une augmentation d'efficacité de 30%.
• Réservation de la vitesse dynamique: Accurrence réel Monteur en temps (comme la structure de suspension), accélération de zone douce pour raccourcir la durée.

2.Acculaire correspondant aux matériaux et aux processus

• Material Thermoplastic, ABS / PLA avec le contrôle de la température de nuage (± 1. L'épaisseur en couches s'est détendue à 0,2 mm sans déformation.
• Photosensitive resin: LED matrix partition exposure technology increases SLA curing speed by three times.
• Metal/Ceramic: SLS nylon printing supports 100% density adjustment, and the JS Company titanium alloy parts with forging-strength levels.

3.Post processing efficiency improvement plan

• Surface optimization: The FDM model can achieve polished SLA gloss, cost reduction of 50%.
• Functional enhancement: Electroplated nickel with conductivity reduced to 0.01Ω· cm printing of conductive silver ink printing.
• Fast delivery: Automated reprocessing lines reduce the delivery cycle of medical models to 48 hours (traditional 72 hours).

What is the importance of ink jet printing in 3D printing?

As an important branch of 3D printing, Ink jet printing has become a key technology in complex structure manufacturing, personalized customization and high performance parts production through precise control of micro-nozzles and multi-material compatibility. Its importance is reflected in the following:

1.High precision and meticulous performance

• Microscale printing: Ink jet technology uses micrometer level nozzles to precisely control material deposition, achieving complex geometry and fine details (such as microsensors).
• Surface smoothness: Layer upon layer of solidified liquid resin,such as UV curing resin. The surface quality is similar to that of traditional injection molding parts, suitable for high precision prototypes or consumer electronics components.

2.Integration of multiple materials and colors

• Hybrid material printing: Different materials (e.g. rigid, flexible, transparent resin) can be combined for a single printing to produce fully functional components (e.g. soft robots with sensors).
• Full-color 3D printing: Full-color models (such as medical anatomical anatomy models architectural visualizations) can be achieved by using an inkjet head directly to inkjet without the need for post-processing coloring.

3.Efficient production and rapid iteration

• High-speed printing: The nozzle works in parallel, shortens production time and is suitable for small volume customization (e.g. braces and hearing aids).
• Production on demand: Do not need mold, rapid digital manufacturing, to speed up the product development cycles.

4.Physical diversity and innovation

• Compatible with a wide range of materials: In addition to resins, conductive ink and bioinks can be printed, promoting applications in electronics and biomedical fields such as 3D printing circuits and artificial tissues.
• Sustainability: Some technologies use biodegradable materials, in line with environmental trends.

5.Technical constraints and improvement directions

• Material cost: The price of specialized photosensitive resin is relatively high and the development of low-cost materials needs to be promoted.
• Post-treatment requirements: some components need to be cleaned and re-solidified, process automation is the future focus.
• Size challenge: At present, it is better suited to small and medium-sized components, while large structures still require additional technology.

How to evaluate the professionalism of a 3D printing shop?

Technology Strength Assessment

1.Advanced equipment

• Check that the service provider is equipped with industrial-grade equipment (e.g. JS company's SLA light curing equipment, FDM industrial machine, SLS nylon printer with equipment accuracy ± 0.02mm and layer thickness as low as 0.025mm).
• Preference is given to service providers that support multi-technology integration,such as inkjet printing+laser sintering, to meet complex requirements.

2.Material adaptability

• Verify that its material base includes engineering plastics (ABS/PLA), metals (titanium alloys), ceramics, biomaterials, etc.
• Provide material performance test reports (such as tensile strength, hot deformation temperature, etc.) to ensure compliance with product requirements.

Service Capability Verification

1.Design support

• Technical evaluation and optimization suggestions wall thickness and support structure can be provided free of charge.
• Notice if it has reverse engineering capabilities (e.g. 3D scan repair, STL file repair).

2.Efficiency in delivery

• Depending on the urgency of the project, ask the service provider to specify a tiering strategy and printing speed.
• Data on the delivery cycle of historical orders are required (JS small batch orders are delivered within an average of 3 days).

3.Post processing support

• Check for value-added services such as polishing, dyeing and plating (e.g. JS shows surface roughness Ra<0.8 μm after polishing).
• Verify that it supports small batch customization.

Quality control system

1.Accuracy verification

• ISO 9001 certification reports and third-party testing reports are required.
• Sampling inspection of product size tolerance and surface quality.

2.Reliability testing

• Enquire whether ageing tests (e.g. high temperature and high humidity cycling) and mechanical performance tests tensile/compressive strength) have been conducted.
• Notice if it is industry certification (for example, whether aerospace components meet AMS 4999 standard).

Cost transparency

1.Quotation details

• Please separate printing, materials and post-processing costs to avoid hidden costs.
• Compare unit costs of similar service providers ( for example, JS's FDM printing cost is 20% lower than the market price).

2.economies of scale

Priority should be given to service providers with more than 100,000 hours of printing per year (JS has a large-scale production line that reduces marginal costs).

Cases and reputations

1.Industry case studies

• Check the official website or case library for success stories.
• Focus on cases similar to your own (healthcare, electronics, industry, etc.)

2.Client reviews

Viewing user feedback through industry forums or third-party platforms such as G2 focuses on on-time product delivery and aftermarket response (JS official website shows 98%% customer satisfaction).

Five reasons to choose JS company's 3D printing services

1.Industrial-grade precision manufacturing: Equipped with SLA light curing equipment (±0.02mm accuracy), industrial FDM (±0.05mm), SLS nylon printing supports 100% density to 20% crystal lattice free adjustment with 40% weight loss and constant strength.

2.Comprehensive material compatibility: Includes engineering plastics (ABS/PLA), metals (titanium alloys), ceramics, biodegradable materials and conductive silver ink, supporting parameterized material selection (e.g. PEEK resistance to temperatures below 300°C).

3.Cost optimization and small batch customization: By combining 3D printing and injection molding processes, large-scale production costs can be reduced to 60% of traditional methods, especially for small orders of 100-1000 pieces. Water-soluble auxiliary materials can reduce reprocessing costs by 70% and delivery cycles by 30%.

4.Full Chain Digital Services: From CAD modeling to finished product inspection, 18 node data loops ensure 100% restoration of design intent.

5.Global Service Network: We provide 3D printing services to a number of countries worldwide. For small orders (≤100 pieces), delivery can be made as soon as 48 hours. For medical emergencies, we promise 24-hour fast delivery. The bilingual engineering team provides remote assistance such as model restoration and parameter optimization.

Summary

3D printing, at the heart of additive manufacturing, is reshaping global manufacturing landscape. It overcomes the limitation of traditional subtractive manufacturing processes, and enables numerous fields with its advantages of high precision, flexibility and low cost. From biocompatible implants to lightweight aerospace components, from personalized consumer electronics to complex industrial prototypes, 3D printing not only accelerates product iteration, but also facilitates frontier expansion in innovative design and functionality.

In the future, 3D printing will continue to drive industrial upgrading as smart manufacturing and green manufacturing are deeply integrated. JS helps enterprises achieve personalized, efficient, low-carbon manufacturing and redefine global industry chain values through multi-material collaborative printing and hybrid manufacturing.

Disclaimer

The content of this page is for informational purposes only.JS SeriesNo representations or warranties of any kind, express or implied, are made as to the accuracy, completeness or validity of the information. It should not be inferred that the performance parameters, geometric tolerances, specific design features,material quality and type or workmanship that the third-party supplier or manufacturer will provide through the jusheng network. This is the responsibility of the buyerAsk for a quote for partsto determine the specific requirements for these parts.please Contact us Learn more information.

JS Team

JS is an industry-leading companyFocus on custom manufacturing solutions. With over 20 years of experience serving more than 5,000 customers,we focus on high precisionCNC machining,Sheet metal fabrication,3D printing,Injection molding,metal stamping,and other one-stop manufacturing services.
Our factory is equipped with more than 100 state-of-the-art 5-axis machining centers and is ISO 9001:2015 certified. We provide fast, efficient and high-quality manufacturing solutions to customers in more than 150 countries around the world. Whether it's low-volume production or mass customization, we can meet your needs with the fastest delivery within 24 hours. chooseJS TechnologyIt means choosing efficiency, quality and professionalism.
To learn more, please visit our website:jsrpm.com

FAQs

1.How can 3D printing reduce material waste?

Traditional manufacturing often requires cutting and engraving, with a waste rate of 30% -50%. 3D printing is additive manufacturing, which involves printing only the parts needed, with a material utilization rate of over 90%. It is particularly suitable for small or complex production.

2.What is the best FDM printing layer thickness setting?

The prototype is rough, with layers of 200-300 microns (0.2-0.3 mm) thick, fast but rough on the surface. The model is excellent, with layers 50-100 microns (0.05-0.1 mm) thick, better detail and longer processing time.

3.Are SLS-printed powder materials reusable?

SLS-printed powder material can be reused, but after repeated use, its flowability decreases and their strength decreases slightly. The recovery rate of metal powder can be over 90%, and the number of uses needs to be controlled according to the material type to ensure performance.

4.Is 3D printing expensive? 

Small plastic printers for home use range from $280 to $1,400, and are suitable for DIY and small batch production. Mass production relies on industrial-grade metal/high-performance printers, requiring tens of thousands to millions.

Resources

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GloriaJS

Expert en prototypage rapide et fabrication rapide

Spécialiser dans l'usinage CNC, l'impression 3D, la coulée d'uréthane, l'outillage rapide, le moulage par injection, la coulée de métal, la tôle et l'extrusion.

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