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High Pressure Casting: Precision for Complex Components
Get Fast, Accurate Quotes for Your Casting Needs JS provides quick and tailored quotes for high-pressure casting projects. Our system delivers competitive pricing within minutes, covering a wide range of materials and surface finishes.
25+ Materials: Aluminum, zinc, magnesium, and more.
Multiple Finishes: Powder coating, anodizing, plating, and polishing.
Precision Tolerance: Accuracy up to ±0.1mm.
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ISO 9001:2015,ISO 13485:2016,AS9100D and lATF 16949:2016 Certified
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High Pressure Casting
Service
Product Showcase
With our high-pressure casting services, we deliver high-strength, intricately designed metal parts with precise dimensions and superior surface finishes. By minimizing post-processing, we ensure cost-efficient, large-scale production for industries such as automotive, aerospace, and beyond.
Tolerances
JS delivers high-pressure casting solutions tailored to meet the precise demands of your projects. Whether you’re manufacturing aerospace parts, automotive components, or intricate metal designs, our services ensure exceptional strength and dimensional accuracy, with tolerances from ±0.05 mm to ±0.3 mm, depending on your specific requirements.
Feature
Description
Minimum Part Weight
0.017 kg
Maximum Part Weight
12 kg
Minimum Part Size
∅17 mm × 4 mm
Maximum Part Size
300 mm × 650 mm
Minimum Wall Thickness
0.8 mm
Maximum Wall Thickness
12.7 mm
Quality Control
ISO 9001 Certified
Minimum Possible Batch
1 pcs
Standard Lead Time
3 Business days
Material Selection
At JS, we specialize in high-pressure casting using premium materials like aluminum, zinc, and magnesium alloys. These materials are chosen for their durability and excellent precision, ensuring your parts meet exact specifications even under extreme pressures. Perfect for high-volume runs and complex designs, we deliver parts that combine strength, accuracy, and superior surface finishes.
Metals
- Titanium
- Steel
- Stainless Steel
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- Polycarbonate (PC)
- Polyoxymethylene (POM)
- Polyphthalamide (PPA)
- Polyphenylene Sulfide (PPS)
- Teflon (PTFE)
- Polyvinyl Chloride (PVC)
- Ultra High Molecular Weight Polyethylene (UPE)
- Polyether Ether Ketone (PEEK)
- Nylon (PA)
- Glass-Filled Nylon
Polycarbonate is a transparent, highly durable plastic known for its superior impact resistance. We offer different grades suitable for eyewear lenses, medical devices, and protective equipment.
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
Surface Finishing
Achieving flawless surface quality is key to high-pressure casting success. Our precise process ensures quick production while surface treatments like polishing, sandblasting, and coating provide enhanced smoothness, durability, and resistance to corrosion, ensuring your parts excel in demanding applications.
Natural Gloss
Mechanical/chemical polishing creates reflective mirror finish without coating. Ideal for decorative metal parts.
Matte
Sandblasting/etching creates uniform non-reflective texture with anti-fingerprint properties. Used on electronic enclosures.
Electropolish
Electrochemical process removes micro-protrusions for ultra-smooth, corrosion-resistant surfaces. Common in medical/food-grade stainless steel.
Electrophoresis
Electric field deposits paint particles uniformly on complex shapes. Offers strong adhesion and eco-friendly process.
Chromeplate
Electroplated chromium layer provides mirror-like finish (800-1000HV hardness). Used in automotive trim & bathroom fixtures.
Gold Plating
Depositing 0.1-5μm gold layer enhances aesthetics and oxidation resistance. Ideal for electronic contacts/jewelry.
Black Oxide
Chemical oxidation creates black Fe3O4 layer to reduce glare and improve rust resistance. Used on tools/machinery parts.
Black Glossy
High-gloss black coating via spray/plating combines aesthetics and weather resistance. Applied to consumer electronics.
Black Sand Texture Powder Coating
Textured powder coating mimics sand grains for scratch-resistant surfaces. Used in outdoor equipment.
Black Tabby Powder Coating
Matte black powder coating with smooth finish for corrosion protection. Used in appliances/industrial machinery.
Black Yarn Pattern Powder Coating
Interwoven fiber-like texture improves grip and wear resistance. Ideal for tool handles.
Anodize Type II Matt
Matte black anodized aluminum with high hardness and fingerprint resistance. Common in electronics.
Gold Chromate
Chromate coating dyed gold for corrosion resistance and aesthetics. Applied to zinc alloy parts.
Paint Coating Black
Thermally cured matte black paint with scratch resistance. Used in automotive interiors.
Brush True Color Chromate
Brushed texture with chromate coating maintains metallic look and rust prevention. For aluminum signs.
Brush Passivate
Brushed stainless steel passivated to remove iron ions and improve corrosion resistance. Used in cutlery/medical tools.
Brush Red Copper
Mechanically brushed red copper with linear grain for decorative applications like artworks.
Polish Red Copper
Hand/machine polished red copper with enhanced oxidation resistance. Used in sculptures/jewelry.
Polish Brass
High-gloss polished brass for vintage-style lighting fixtures and hardware.
Bead Blast 304 Steel
Abrasive blasting creates uniform satin finish on 304 stainless steel. Hides minor scratches in architectural panels.
Bead BlastRed Copper
Sandblasted red copper with matte texture to slow oxidation. Common in artistic metalworks.
Bead Blast Brass
Blasted brass surface reduces glare and improves wear resistance. Used in door handles.
Oil-Sprayed White Matte
White matte oil-based coating with soft touch and easy cleaning. Applied to appliance control panels.
Temper
Heating/cooling process modifies metal hardness (e.g. aluminum T6). Critical for load-bearing components.
Carbonization
High-temperature carbon infusion boosts surface hardness (up to 60HRC). Used in gears/cutting tools.
Harden Oxide
Hard anodizing creates thick oxide layer (50-100μm) with insulation/heat resistance. For aerospace components.
Harden Glossy Anodize Type II
Glossy black hard anodizing with ceramic-like finish. Provides extreme wear resistance for cameras/optics.
True Color Chromate
Chromate conversion coating retains base metal color, improves corrosion resistance and conductivity. Used on aluminum/zinc substrates.
Advantages & Features
At JS, we provide high pressure casting services that stand out due to our dedication to quality, precision, and efficiency. Whether you’re in the automotive, aerospace, or electronics industry, our services are tailored to meet the demands of complex, high-performance parts. Here’s why we’re the preferred choice for your high pressure casting needs:
Exceptional Precision
Achieve superior dimensional accuracy and surface finish with our high-pressure casting process. Whether it's intricate designs or fine features, we ensure every part is crafted to exact specifications, meeting the most demanding standards in automotive, aerospace, and electronics.
Fast, High-Volume Production
Our high pressure casting technology allows for fast production cycles, which means you get your parts quicker, without sacrificing quality. With the ability to produce large quantities efficiently, we are the ideal partner for high-volume manufacturing needs.
Versatile Material Options
We offer a wide range of alloys like aluminum, zinc, and magnesium to suit various applications. Whether you need lightweight components or heavy-duty parts for extreme conditions, our versatile material selection ensures optimal performance for your products.
Built for Durability
Our casting process produces parts with exceptional mechanical properties, including increased strength and durability. These durable parts are perfect for applications that require resistance to harsh environments, heavy stress, or extreme temperatures.
Scalable for Any Project
Whether you’re developing a prototype or scaling up for mass production, our high pressure casting services are adaptable to fit your needs. We handle projects of any size, from a few parts to millions, ensuring consistent quality and timely delivery.
Uncompromising Quality
Quality is at the core of everything we do. From our ISO 9001 certification to our advanced inspection methods, we rigorously test each casting to ensure it meets the highest standards of precision and reliability. Your satisfaction and performance expectations are guaranteed.
Case Studies
JS’s high-pressure casting services have empowered clients across diverse sectors. Below are some examples that highlight our ability to meet the unique requirements of each industry while delivering exceptional quality and performance:
Automotive Industry: Precision for Engine Components
Project Background:A leading automotive manufacturer needed high-precision aluminum castings for critical engine parts to improve vehicle performance.
Challenge: The components had to endure extreme pressure and high temperatures while maintaining tight tolerances for engine efficiency.
Solution: Leveraging high-pressure die casting, JS produced durable aluminum components, maintaining exact tolerances and surface quality under challenging conditions.
Results: The cast engine parts met all performance and durability standards, contributing to the successful launch of the latest vehicle models.
Electronics Industry: Lightweight and Robust Enclosures
Project Background:A major electronics company required lightweight but strong high-pressure cast housings for their new compact gadgets.
Challenge: The enclosures needed to be durable yet lightweight, offering maximum protection for sensitive components.
Solution: Our team used high-pressure casting to craft intricate designs with a perfect balance of strength and weight, ensuring excellent protection for electronic components.
Results: The housings improved the product's overall integrity, leading to stronger market reception and boosting sales.
Medical Devices: High-Precision Components for Safety
Project Background:A medical device manufacturer required high-precision, defect-free castings for surgical instruments that adhered to strict regulatory standards.
Challenge: The parts had to meet stringent health and safety requirements, being made from bio-compatible materials without defects.
Solution: Utilizing certified materials and high-pressure die casting methods, we produced reliable, high-precision components that complied with all necessary health regulations.
Results: The surgical tools passed quality assurance tests, ensuring patient safety and contributing to improved surgical outcomes.
Aerospace Industry: Meeting Rigorous Standards for Aircraft Parts
Project Background:A global aerospace supplier sought strong, lightweight aluminum castings for aircraft interior components.
Challenge: Components had to meet rigorous weight and strength standards while ensuring safety and regulatory compliance.
Solution: By using advanced die casting techniques, JS produced high-strength aluminum parts that were both lightweight and structurally sound.
Results: These components enhanced aircraft safety and efficiency, receiving certification from aviation authorities.
Heavy Machinery: Enhancing Durability for Industrial Equipment
Project Background:An industrial equipment manufacturer needed robust high-pressure castings for components used in heavy machinery.
Challenge: The parts had to withstand extreme operational conditions and offer high durability under continuous use.
Solution: We employed high-pressure die casting with specially formulated alloys, ensuring each component met the client’s exacting durability standards.
Results: The cast components significantly improved the machinery’s reliability and performance, reducing maintenance downtime and increasing productivity.
Quality Control
At JS, we prioritize precision in every stage of the high pressure casting process. Our state-of-the-art technology ensures the production of highly detailed, robust components with exceptional strength and longevity. Our strict quality control practices guarantee that each part meets the highest industry standards and customer specifications.
In-Process Inspections
Before any part leaves our facility, it undergoes a thorough final inspection. We use advanced measurement tools to verify that every component meets required specifications and precision standards, ensuring the highest level of quality before delivery.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
To ensure the highest precision, we use advanced tools such as Coordinate Measuring Machines (CMM) and X-ray inspection systems. These allow us to detect any hidden internal defects and confirm that every component meets strict dimensional tolerances, ensuring flawless performance.
Certified Quality Standards (ISO 9001, ISO 14001, IATF 16949, AS9100D)
Our commitment to quality is backed by ISO 9001 certification, which ensures our quality management system is consistently effective and continually improving. We also adhere to ISO 14001, IATF 16949, and AS9100D standards, ensuring we meet the needs of various industries while maintaining environmental sustainability and operational excellence.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Contact Us for More Information
Should you have any additional questions or require more details, feel free to reach out to us. Our dedicated team is ready to assist you with all your precision manufacturing requirements.
We understand that you may have specific questions about our high pressure casting services. To make things easier, here are answers to some of the most common inquiries we receive. If you need more details or personalized assistance, feel free to reach out to our team at any time.
Customer Testimonials
At JS , we pride ourselves on delivering exceptional High Pressure Casting services that exceed our clients' expectations. Here are some testimonials from our satisfied customers who have experienced the quality and precision of our work firsthand.
JS high-pressure casting services have been instrumental in producing lightweight yet strong automotive components. The precision of their castings allowed us to meet the strict requirements of our design specifications, and the parts consistently performed well in testing.
The high-pressure cast parts from JS were critical for our medical devices. Their ability to produce complex geometries with exceptional surface finishes ensured the functionality and safety of our products. We are very pleased with the results.
JS expertise in high-pressure casting has greatly improved the efficiency of our industrial applications. Their high-quality castings provided us with the strength and durability required for our machinery, and their adherence to timelines made them a reliable partner.
Working with JS for high-pressure casting was an excellent experience. Their team’s attention to detail ensured that the cast components met our design specifications perfectly, enhancing both performance and aesthetics of our products.
The high-pressure castings provided by JS have been essential to the success of our aerospace projects. Their precision in casting complex shapes allowed us to achieve significant weight savings while maintaining structural integrity.
Latest News
Stay informed with the latest updates and announcements from JS. Learn about our most recent projects.
